Cassette System Facade Cladding

    In this system, which is used as a direct carrier for the facade cladding of steel and prefabricated buildings without the need for carrier construction manufacturing; Interior facade sheets are manufactured from galvanised painted sheet metal according to the column opening on the facade from 0.80mm to 1.50mm thickness. The biggest advantage of this system is that there is no facade carrier system and therefore purlins and belts are seen on the interior facade.

    In the cassette system, the insulation thickness can be produced from 50 mm to 100 mm, and the panel width is determined according to the technical requirements of the project from 245 mm to 800 mm. *** Translated with www.DeepL.com/Translator (free version) ***
    Application / Section
    Vertical Application
    Horizontal Application

    Cassette system facade cladding method is a method used for facade cladding of prefabricated and steel structures. Without the need for carrier construction manufacturing, this application is realised by using the system directly as a carrier. In cassette system facade cladding processes, interior facade sheets can be produced as painted from 0.80 mm to 1.5 mm. The biggest advantage of the related system is that there is no belt and purlin on the interior facade. The absence of a facade steel carrier system is also an advantage in the cassette system facade cladding system.

    What is Cassette System Facade Cladding?

    Cassette system facade cladding is a building system used on facades and roofs. The trapezes used as carrier sub-coating in on-site insulated applications are called “cassette system facade cladding”. These trapezes are used as horizontal connection elements between the columns in the wall without the need for a belt. Likewise, it is known that these products are used as a construction function without the need for any purlin system under the coating material on the roof.

    Cassette system facade layers can be listed as follows from outside to inside;

    • Exterior cladding trapeze (horizontal or vertical)
    • Omega profile if horizontal cladding is required
    • Rockwool
    • Cassette profile

    Thanks to the cassette system facade cladding, ideal building height is achieved. The opening of up to six metres depending on the static system is among the results offered by the cassette system facade cladding application.

    Cassette System Facade Cladding Functional and Technical Specifications

    Cassette system facade cladding has many functional features. Carrier cassette system profiles can be preferred in reinforced concrete, wood, prefabricated and steel structures. The products used in these structures without the need for carrier purlins and belts are also preferred to carry roof loads as well as in facade cladding systems. With the cassette system facade cladding, aesthetics, speed and quality become essential in the surface cladding of the building.

    Cassette system facade cladding is produced from 0.60 Mm to 1.50 Mm thickness. The system, which is applied using COIL COATING system on aluminium and galvanized, is designed in desired dimensions and colours from painted sheet metal. The edge height of the clamp system profiles can expand from 50 Mm to 130 Mm. The panel width of the system extends from 245 Mm to 800 Mm.

    The cassette system facade cladding is designed by considering the static and architectural criteria of the project. Related products have the quality of being produced in one piece from minimum 2,00 Mm to 24,00 Mm. Panel production tolerances are-/+ 0,00 Mm for width and-/+ 2,00 Mm for length.

     

    1

    Casket profile

    2

    Stone Wool

    3

    Facade Trapeze

    4

    Omega Profiles

    (For Horizontal Applications)
    5

    Dropper Profile

    1. Cassette Profile
    2. Rock Wool
    3. Facade Trapeze
    4. Omega Profile (For Horizontal Applications)
    5. Dropper Profile

    Cassette System Facade Cladding Advantages

    Cassette system facade cladding is a system with high advantages. The advantages of the relevant system are as follows;

    • Cassette system facade cladding can be mounted from column to column without any facade belt.

    • Thanks to the relevant system, the loads on the building in terms of static maintenance are reduced.

    • Cassette system facade cladding is an economical building technology in the short and long term.

    • Thanks to the related system, aesthetic and flat uniform appearance can be provided from inside the building.

    • Cassette system facade cladding is an application that does not require support up to a span of 10.0 metres.

    • Fire resistance is provided thanks to rockwool inner filling material.

    • The horizontal and vertical topcoat on the cassette offers an aesthetic appearance thanks to trapezes in different forms.

    • When viewed from the interior surface of the building; a clean and simple surface without construction can be obtained.

    • If perforated cassettes are preferred in the application, excessive sound can be absorbed.

    • Although cassette system facade cladding application is mostly used on facades, roofs are also the usage area of this application.

    • Fixing Z profiles between the cassettes with screws provides an additional carrier. In the same way, the lamp mortise form adds additional carriage to the product.

    Cassette system facade cladding application can be produced in the desired length and on-site application basis can be made. Thanks to the sandwich system on this basis, a structure that allows the main materials to work independently of each other is obtained. Independent operation of cassette, upper trapezoidal and rock wool materials becomes possible in this way. Especially adherence, expansion, transport and long length advantages are available.

    Cassette System Facade Cladding Application Steps

    Cassette system facade cladding application steps are as follows respectively;

    • Cassette system profiles are mounted on reinforced concrete or steel columns with the help of adaptable equipment.

    • Cassette profiles are connected with seam screws every 60 cm. – Rockwool of appropriate density and thickness is laid between the cassette profiles and fixed.

    • At this stage, the exterior cladding trapeze is fixed to the cassette system profile cheeks in vertical applications.

    • Exterior cladding trapeze is connected to omega profiles with appropriate intervals in horizontal applications and the process is terminated.

       

     

    How Should an Ideal Facade Cladding be with Cassette System?

    Cassette system facade cladding should be resistant to the chemical effects of the atmosphere. Likewise, this system should not deteriorate due to the harmful effects of sunlight. It is essential that situations such as contraction and expansion caused by temperature difference are resistant to a well-made clamp system facade cladding. In addition, it is also important that the cassette system facade cladding application does not deteriorate in rainwater and has a waterproof quality.

    It is also important to have ventilation feature in an ideal clamp system coating. It is also essential that this coating is suitable for the architectural feature and aesthetic structure of the building. Cassette systems, which are resistant to wind load and protected against weather conditions such as rain and snow, must be compatible with many conditions.

     

    Cassette System Facade Cladding Usage Areas

    Cassette system facade cladding usage areas are compiled below;

    • Sports halls
    • Shopping centres
    • Airports
    • Stadiums
    • Banks
    • Educational institutions
    • Hospitals
    • Residential buildings
    • Balcony coverings

    Exterior and interior cladding is made in accordance with the desired building. Thus, thermal insulation and comfort are targeted in the building. The high number of pattern and colour options ensures that cassette system facade cladding processes are frequently preferred. Manufactured in different sizes and dimensions, the cassette system is a more flexible solution than other facade cladding methods.

    Importance of Cassette System Facade Cladding Application

    Cassette system facade cladding application minimises heat and sound permeability in buildings. In these applications, it is known that the building instantly resists heat conduction. If it is planned to make thermal insulation of a building, it is necessary to make facade cladding in the whole region in that building. When considered in basic terms, it can be accepted that this system provides energy saving of the building.

    You can extend the life of the building by making cassette system facade cladding to all of your building. The system that minimises heat losses is a long-lasting system as it provides high energy savings. You can choose cassette system facade cladding to save budget. You can cover the interior and exterior facades of the building with different insulation materials.

    The main purpose of the facade cladding application is to provide thermal insulation in the building. With thermal insulation, the building can also be protected against adverse external conditions. A building lived with facade cladding is expected to be at a value between 20 – 22 degrees. This targeted thermal insulation offers a budget-friendly advantage in the long term. In addition, aesthetic appearance is also a remarkable feature in cassette system facade cladding applications.